IQ OF INSPECTION CONVEYOR
INSTALLATION QUALIFICATION OF INSPECTION CONVEYOR
Contents
- Pre Execution Approval
- Objective
- Equipment Description
- Participants Log
- Installation Qualification Checklist
- Sub-Component CheckList
- Component Location List
- MOC Verification List
- Test / Inspection Reports
- Utility Verification List
- Attachment Log
- Summary, Conclusion, and Recommendation
- Abbreviations
- Post Execution Approval
PRE-EXECUTION APPROVAL
Prepared by
By signing, the person is responsible for the accuracy of this Installation Qualification and agrees with the content
Approved by
The signature on this page indicates that this document has been reviewed, checked, and approved by the concerned person. It shall be signed and dated.
OBJECTIVE:
Installation Qualification protocol for Inspection Conveyor 3.1/2” x 5 ft Triple Line is written to comply with requirements for Qualification. Qualification of critical equipment is a GMP requirement.
Scope of Qualification:
The scope is limited to Inspection Conveyor 3.1/2” x 5 ft Triple Line.
The purpose of this protocol is as follows:
- To provide documented evidence that the Inspection Conveyor 3.1/2” x 5 ft Triple Line is installed as per design.
- To collect the required information for installation of Inspection Conveyor 3.1/2” x 5 ft. Triple Line in order to assure the equipment functions as per the desired operating specifications.
EQUIPMENT DESCRIPTION:
Inspection Conveyor of 3.1/2” x 5 ft Triple Line is used for feeding bottles to the subsequent machine for further operation.
Basic Constructional Features:
- The Unit is compact, versatile, and enclosed in S.S. elegantly hair finish body
- SS Slat Conveyor
- All non-contact parts shall be of SS304 / cladded with SS 304
- Totally enclosed drive with a gearbox mounted on a structure.
- No external lubrication is required since gearing is enclosed in the oil bath
Description:
- The Main Motor drive unit is fitted with a Flange mounted on a reduction gearbox.
- A separate A.C. frequency drive is fitted with the machine for speed control of the conveyor.
- The drive assembly with gearbox and motor is mounted on the structure.
PARTICIPANTS LOG:
All persons involved in the execution of this protocol must sign
INSTALLATION QUALIFICATION CHECKLIST:
| Checks to be performed |
| Check for the Dimensional accuracy |
| Check for the receipt of the consignment in good condition |
| Check for the Motor and the Gearbox |
| Check for the alignment of the drive |
The purpose of this checklist is to check and document the receipt of equipment and spares as per the Purchase order.
SUBCOMPONENT CHECKLIST:
| Sr. No. | Component (Make + Specs.) | Observation |
| 1. | MAIN MOTOR MAKE : BONFIGLIOLI 0.25HP/0.18KW/1.01A/230V/ 1360RPM/3PHASE SRNO.210380522292 | |
| 2. | MAIN GEAR BOX MAKE : BONFIGLIOLI MODEL : VF44 F120 P63 B5B3 SRNO.09 B03202500180 RATIO : 20:01 | |
| 3. | MAIN A.C DRIVE MAKE : ALLEN BRADLEY MODEL : 22F-A2P5N103 0.5HP/2.5A/230V SRNO.FA2P5NOW21030279 | |
| 4. | MAIN SWITCH MAKE : SCHNEIDER | |
| 5. | MACHINE DIMENSION 1520mm L x 850mm W x 1550mm H |
COMPONENT LOCATION LIST:
| Component | Location | Observation |
| Main Motor | Coupled to the main Gear Box | |
| Main Gear Box | On the machine structure |
MOC VERIFICATION LIST: (REFERENCE TO CERTIFICATES):
| Component | MOC | Observation |
| Machine frame structure | SS 304 | |
| Conveyor | SS 304 | |
| Sprocket | Nylon |
TEST / INSPECTION REPORTS:
| Documents | Type |
| Motor | Test Certificate |
| Gear Box | Test Certificate |
| A.C. Drive | Test Certificate |
UTILITY VERIFICATION LIST:
| Utility Parameter | Method of Verification | Acceptance Criteria |
| Electrical power supply | By Multi meter | Single Phase ,230 to 415 V |
ATTACHMENT LOG:
All documents attached to this protocol should be listed in the following log. If the attachment is more than one page then denote the number of pages along with the protocol number, signature, and date on the first page of the attachment.
SUMMARY, CONCLUSIONS, AND RECOMMENDATIONS:
| Parameter | Comment (Yes / No/NA) |
| Did the IQ Protocol comply with all the parameters laid down in the document? | |
| Did the IQ invite any deviation? | |
| In case of any deviation, is it acceptable? |
ABBREVIATIONS:
Abbreviation | Expanded Form |
IQ | Installation Qualification |
| NA | Not Applicable |
| GMP | Good Manufacturing Practice |
| SS | Stainless Steel |
| RPM | Revolution Per Minute |
| HP | Horse Power |
| V | Volts |
| Hz | Hertz |
| A.C. | Alternating Currant |
| MOC | Material Of Construction |
POST EXECUTION APPROVAL
Approver’s signature
Approver’s signature indicates all the test mentioned in Protocol has been completed and all the amendment and discrepancies are documented approved attached to the protocol. The signature in the below blocks indicates that the qualification report has been reviewed and found to an acceptable state and all the discrepancies have been satisfactorily resolved.
