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SOP ON HANDLING AND MANAGEMENT OF PRODUCT COMPLAINT

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PURPOSE

To define a procedure for handling market complaints.

SCOPE

This SOP shall be applicable to all the market complaints of drug products received directly or from any other source.

REFERENCE(S) & ATTACHMENT(S)

REFERENCE(S)

In House

CROSS REFERENCE DOCUMENTS

Document(s) and Data Control Procedure.

Change Control Management.

Corrective and Preventive Action (CAPA).

Quality Risk Management (QRM).

SOP on Investigations.

Handling, Management and investigation of Deviation.

Good Document Practice (GDP).

DEFINITIONS

Complaint: A market / consumer complaint is notification that a product in commercial distribution (which also includes physician sample).

May be in violation of the laws or regulations administered by the FDA (Drug Control Authority)

May have caused an illness, injury or death.

Is alleged to have caused problems not covered by the above.

Adverse Drug Event: It refers to any injury occurring at the time a medication or drug product is used, whether or not it is identified as a cause of injury.

Adverse Drug Reaction: All harmful and unintended response to a medicinal product related to any dose should be considered adverse drug reaction.

Attachment-I: Flow Chart for the handling of Market complaints.

Attachment II: Format of market complaint log at the manufacturing location.

Attachment-III: Format of Market Complaint Preliminary Investigation Report (PIR).

Attachment-IV: Examples of market complaints-guideline for investigation

Attachment-V: Format of Market Complaint Final Investigation Report (FIR).

Attachment-VI: Classification of market complaints

Attachment-VII: ADR Reporting Form

PROCEDURE:

SAFETY/PRECAUTION/EHS

NA

Source of Complaint: A complaint may be received from C & F agent, consumers, field source government  agencies, trade sources & healthcare professionals or any other source.

Types of Complaints:

Complaints are categorized in 2 categories:

Quality Related: The complaints which are life threatening or cause serious adverse health consequences or do not match designed specification.

The Quality related problems are again divided into 3 categories as under:

Critical: They are the complaints which directly affect the health of the consumer or violates the law or regulations by drug regulatory authorities of India, FDA. e.g.
Reflecting  poor  quality, ineffectiveness, product deterioration, product mixing, batch coding problems, sterility  problems, contamination like microbial growth & presence of foreign matter, product having   low assay, failure of dissolution rate, product causing adverse  effect / adverse reactions to the  patient or death. 

Major: These are the complaints which do not affect the health of the customer but

Causes him/her the financial loss and somehow or the other violates the laws or regulations administered by FDA. e.g. Marked change in description, smudged prints, empty  pockets &  tampering of shippers.

Minor: The complaints do not require immediate or prompt actions but may be   investigated, referred or closed without further investigation at management’s discretion.e.g. Packaging complaints like shortage in intact shipper, shortage of strips, blisters.

Note: for more examples of classification of market complaint refer Attachment-VI.

Packing Related: The complaints do not require immediate or prompt actions but may be investigated, referred or closed without further investigation at management’s

Procedure for handling of complaints (Quality related):

Receipt & Registration: On the receipt of complaint from any of the source Q.A.Documentation section shall log the complaint, shall allocate the complaint registration number & shall forward it to the concern Department. The complaint registration number shall be allotted as under:

Investigation of the complaint:

Any quality related complaint investigation shall be completed within 30 days from the date complaint receipt, if does not demand for any additional work. If the investigation exceeds days reason for the same shall be documented & prior justification from QA head shall be taken.

In case of critical complaint where investigation may take time, location QA shall prepare  PIR; as per Attachment-III & send to CQA within 2 working days of the receipt of Complaint (PIR may include but not limited to review of BMR / BPR / Control sample/Product literature / Trends depending on nature of complaints).

CQA shall send initial reply to the complainant if required, with or without replacement.

Site QA shall attach the PIR with the complaint, which shall be the part of market complaint investigation report.

Following are the examples of critical complaints.

Ineffectiveness

Melt back of lyophilized cake

Foreign matter

Colour change

Change in physical form

Adverse event/ Adverse drug reaction

Any quality defect that may cause Permanent disability or serious health consequences

QA shall conduct the investigation with the help of concern departments.

QA shall arrange for the physical inspection of control sample if required & shall prepare    report of the same, which shall be part of the investigation report.

QA shall provide required quantity of control sample to QC for analysis if required.

QA shall provide required batch manufacturing documents to production or QC for review & data collection.

Production & QC shall provide required information to QA for the preparation of investigation report.

QA shall prepare FIR as per attachment V & shall get it reviewed and approved by the concerned persons

QA shall send copy of the final investigation report to CQA along with necessary attachments like control sample physical inspection report, trial batch report, quality control analytical data (in process trend, FP trend, stability data, complaint sample analytical results, control sample analytical results, trial batch results),training record or any other data .

CQA shall review the investigation report & ask for further investigation details, if required.

On receipt of FIR, CQA shall send final reply to the complainant, as required.

    Reply to complainant:

In case of critical complaint, CQA shall send initial reply to the complainant, if required.

Subsequently, CQA shall send copy of initial reply to the concern location for the record.

After receipt of FIR, CQA shall send final reply to the complainant.

Copy of reply shall be send to Manufacturing location.

Procedure for handling of complaint- (Packaging related):

Receipt & Registration:

On the receipt of complaint from any of the source C.Q.A. shall log the complaint, shall allocate the complaint registration number & shall forward it to the manufacturing plant.

Investigation of the complaint:

Any packing related complaint investigation shall be completed within 45 days from the    date of complaint receipt, if does not demand for any additional work. If the investigation exceeds 45 days reason for the same shall be documented & prior justification from QA head shall be taken.

QA shall conduct the investigation with the help of concern departments.

Location QA shall forward the complaint to the production/packing department.

Subsequently production/packing department shall check all the parameters required at the time of packing.

The production/packing head shall discuss the complaint with concern heads, impart the training, document the same and take other action as required based on investigation.

Department head shall send a copy of the training record to QA.

QA shall provide required batch manufacturing documents to production / packing department for review & data collection.

Production & QC shall provide required information to QA for the preparation of final investigation report.

QA shall prepare investigation report as per Attachment-V & shall get it reviewed and approved by the concerned persons.

A shall send copy of the final investigation report to CQA along with necessary attachments like training record, BPR & BMR or any other supporting documents.

CQA shall review the investigation report & ask for further investigation details, if

 

Reply to complainant:

After receipt of FIR, CQA shall send final reply to the complainant.

Subsequently, CQA shall send copy of reply to the concern location for the record.

Complaint Investigation Cycle Time:

Cycle Time (Quality related Complaints):

In the above mentioned case the PIR should be submitted within 2 days of registration.

FIR should be submitted within 30 days from the date of registration considering    following two situations as under:

If complaint sample is available: FIR should be submitted within 30 days from the receipt of samples at the concerned location.

If the complaint sample not available: FIR should be submitted within 30 days from the date of confirmation of non-availability of complaint sample.

Cycle Time (Packing related Complaints):

FIR should be submitted within 45 days from the date of registration considering following  two situations as under:

If complaint sample is available: FIR should be submitted within 45 days from the receipt of samples at the concerned location.

If the complaint sample not available: FIR should be submitted within 45 days from the date of confirmation of non-availability of complaint sample.

Six monthly review of complaints:

Quality review of complaints shall be done after every six months by manufacturing   location, conclusion shall be drawn & CAPA shall be implemented by each location.           The date of implementation of CAPA & effective B .No. shall be informed to CQA & the record shall be kept by CQA.

   NOTE: Product Recall: In case of confirmation of critical complaints, product(s) shall
be recalled as per the product recall SOP of the manufacturing location.

 

Category:

Description

PREMADE DOCUMENTS IN MICROSOFT SOFT WORD COPY

SOP ON HANDLING AND MANAGEMENT OF PRODUCT COMPLAINT WITH ATTACHMENTS

Attachment-I: Flow Chart for the handling of Market complaints.

Attachment II: Format of market complaint log at the manufacturing location.

Attachment-III: Format of Market Complaint Preliminary Investigation Report (PIR).

Attachment-IV: Examples of market complaints-guideline for investigation

Attachment-V: Format of Market Complaint Final Investigation Report (FIR).

Attachment-VI: Classification of market complaints

Attachment-VII: ADR Reporting Form

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