FAT OF INDUCTION SEALING MACHINE WITH 5 FEET CONVEYOR BELT
FACTORY ACCEPTANCE TEST OF INDUCTION SEALING MACHINE WITH 5 FEET CONVEYOR BELT
Contents
- Objective
- Scope
- Responsibility
- Verification of Technical Specification
- Verification of Material of Construction
- Verification of Instruments
- Verification of Operation
- Verification of InterLock
- Machine Trail Sheet
- Suggestions/ Modifications
- FAT Closed Out
OBJECTIVE:
To verify that the machine at the Manufacturer’s site is ready as per the Design Qualifications and in line with all the Technical Specifications laid down in the User Requirement Specification.
SCOPE:
The scope of this document is limited to the Factory Acceptance Test of Induction Sealing machine with 5 feet conveyor belt.
RESPONSIBILITIES:
Manufacturer
- The manufacturer is responsible for the preparation of the FAT protocol, unless and until it is specified by the Customer for its indigenous protocol.
- The manufacturer shall assist the customer in performing the Factory Acceptance Test at the manufacturer’s factory, until and unless it is specified by the customer to conduct the PROXY-FAT.
Customer
- The Customer shall conduct the Factory Acceptance Test at the manufacturer’s factory.
- In case the customer wants the manufacturer to conduct the PROXY-FAT, a written communication, as an ANNEXURE, shall be attached along with this protocol
- Execution team for the FAT conducting consist of__________
- FAT BY THE CUSTOMER
- PROXY-FAT BY THE MANUFACTURER
VERIFICATION OF TECHNICAL SPECIFICATION:
| Sr. No | Parameter | Specifications |
| 1. | CONVEYOR MOTOR | MAKE : BONFIGLIOLI 0.25HP/0.18KW/1.01A/230V/1360RPM/3PHASE SRNO.202180473348 |
| 2. | CONVEYOR GEARBOX | MAKE : BONFIGLIOLI MODEL : VF44 F120 P63 B5B3 SRNO.210000103293030023 RATIO : 20:01 |
| 3. | INDUCTION DEVICE | MAKE : ELECTRONICS DEVICES MODEL : SIGMA 2 NEO SRNO. S2NP142/21-22 |
| 4. | HEIGHT INDICATOR | MAKE : RAJDEEP AUTOMATION |
| 5. | MAIN SWITCH | MAKE : SCHNEIDER |
| 6. | MACHINE DIMENSION | 1800mm L x 800mm W x 1700mm H |
VERIFICATION OF MATERIAL OF CONSTRUCTION:
| Component | MOC |
| External cladding | SS 304 |
| 4 feet Conveyor Belt | Dalrin |
| Bottle Guide | Acrylic |
| 4 feet Conveyor Driving Chain Wheel | Nylon |
| Machine Frame Structure | SS 304 |
VERIFICATION OF INSTRUMENT:
| Sr. No. | Component | Specification |
| 1. | Potentiometer | Make: POT KNOB |
VERIFICATION OF OPERATION:
| Sr. No. | Method of Simulation | Function |
| 1. | Main Power ON/OFF switch | To supply power to the unit with Green indication ‘ON’ |
| 2. | Potentiometer | For the speed variation |
VERIFICATION OF INTERLOCKS (IF ANY):
| Sr. No. | Interlock Feature | Method of testing | Acceptance Criteria |
N.A. | |||
MACHINE TRIAL SHEET:
RUN TEST
| Sr. No. | Check Points | Observation |
| 1. | Machine trail in empty run | |
| 2. | Abnormal Sound |
SUGGESTIONS / MODIFICATIONS:
COMMENTS FROM THE CUSTOMER /MANUFACTURER’S ACCEPTANCE
FAT CLOSE OUT:
- The Factory Acceptance Test for Turn Table stands completed.
- All the parameters have been checked and found in line with the requirement
- The machine is cleared, by the undersigned authority.
